Paint filling line. Production of paints and varnishes

One and a half hundred brands representing the selection of water-based paints in Russia is far from market saturation indicators. Of these, about half are domestic. Import options from Finland and the EU become unattainable as exchange rates rise. But domestic manufacturers do not indulge in European quality, choosing the path of saving on raw materials and recipes.

At the same time, it is known that the cost of industrial paint production in the Russian Federation is much lower than in Europe, which is why many global brands are moving their production to us. Dare not to give them such a tasty piece of the pie, but to establish the production of water-based paint with high quality and domestic price as soon as possible.

Areas of application of HE paints that meet growing demand

Water-based paints, due to the variety of compositions and properties, are finding more and more areas of application in private and industrial construction and have the following features:

Water, unlike organic solvents, evaporates when the paint dries, without harming the environment, people and animals.
Coloring emulsions are environmentally friendly, resistant to abrasion, and are easy to apply using all known methods (roller, brushes, spray).
Now there are compositions (for example, with a styrene-acrylate binder) that allow emulsions to be used not only indoors, but also outdoors, due to their high vapor permeability, resistance to weathering and ultraviolet rays.
When formulas and recipes for swelling of aqueous dispersion appeared, we took advantage of the opportunity to produce fire-retardant paint, which is applied to structures, increasing their resistance to high temperatures in a fire-hazardous situation.
Acrylic-based water-based paints for private renovations are now used to cover not only walls and ceilings. Very durable options for coloring have appeared wooden surfaces doors, frames, jambs, floors, furniture. They lay down in an even thick layer, like enamel, but are resistant to washing and ultraviolet radiation, and most importantly, they dry quickly without emitting a bad odor.

Depending on the binder polymer included in the composition, there are acrylic, acrylic-latex, silicate, and silicone. Due to their low cost, vinyl-versatate dispersions are becoming increasingly popular (the properties are not inferior to acrylic ones).
All this forces buyers to choose HE paints more often, leaving the usual varnishes and enamels collecting dust on the shelves.

How to set up your own production of water-based paints wisely and profitably?

When developing or adapting a business plan for paint production, you should familiarize yourself with the state standards of technical conditions for water-based paints in the Russian Federation: GOST 19214-80 and GOST 20833-75.

Immediately prepare to settle the nuances of registering a private enterprise, enlist the support of a legally competent accountant. If there is no intention to produce paints and varnishes, but only water-dispersed ones, then mandatory certificates and licensing are not imposed on the manufacturer. Later, you can undergo voluntary certification of products, this will make it easier to gain the trust of buyers and distributors.

Paint production room

Since paint production technology requires certain modes, you should think about the premises where the plant will be located. Aspects for choosing a building:

Location: it is best to consider industrial hubs on the outskirts of cities, next to ring roads. There are all conditions for logistics, often other than normal highway– also a railway transport connection. Also, it should be convenient for workers who do not own their own cars to get there.
The area of the production premises and the adjacent storage chamber is 40 sq.m. (minimum).
Equipment: electrical network- ~220 V, ~380 V 20 kW, heating is required (air temperature during paint production should not be lower than +5°C). According to the specifications, the standard temperature regime is about 23°C, lighting can be daylight. Artificial lighting It is recommended to equip with LEDs or fluorescent ( daylight) lamps, exhaust ventilation– is required, because powdered raw materials, technical water supply, or a reservoir with a convenient supply of water directly to the production line, sewerage with a cleaning system.

It is not necessary to buy or build a building. It is worth taking a closer look at rental properties; many of them will be ideal, even without reconstruction. The monthly rental budget including payments for heating, electricity, water and sewerage can range from 15 thousand rubles.

Production equipment is the heart of the enterprise

The technological production line must include the following units:

Bead or ball mill (dispersant) - in it, raw materials consisting of coloring pigments, fillers and binders are ground into particles whose sizes are measured in microns - from 250,000 rubles.
Dissolver for paint production - a mixing device that dilutes the paste from the dispersant with water, bringing the product to a uniform, smooth consistency - from 200,000 rubles.
Electronic scales – from 6,000 rub.
Hydraulic trolley - from 7,000 rub.
Screw pumps for pumping paint through pipelines to the packaging area - from RUB 5,000.
Filtration system for paint spills - from 5000 rub.
Conveyor system for packaging – from RUB 50,000.
Auxiliary equipment: containers, Euro pallets, containers for raw materials, commercial scales - from RUB 32,000.

Note! All elements of equipment where raw materials or paint come into contact with them must be either stainless steel or lined with an intact layer of glaze.

Calculation of raw material purchase volumes

Accurate information on the components for paint production will be available only after approval of the range of the first batches and the recipe used. Naturally, for this it is necessary to involve an experienced professional technologist who is familiar with the purchased equipment. He will not only write down technological maps, calculate the consumption of raw materials and product yield, but will be able to predict the production rate for various production schemes.

For descriptive purposes, the following starting set of raw materials can be given:

Dispersion (latex, acrylic, etc.) – 450 kg – 65,000 rub.
Defoamer – 25 kg – 7,000 rub.
Calcium carbonate – 400 kg – 5000 rub.
Additives (thickener, coalescent, dispersant, titanium dioxide) – RUB 30,000.
Chalk (filler) – 12,000 rub.
Printing adhesive labels – from RUB 10,000.

In general, the raw materials for the production of paints in the first batch cost at least 120-150 thousand rubles.

Personnel – less is better, but better

To ensure the work of the 1st shift, one or two specialists are enough:

Workshop master technologist who also performs the supervisory functions of the production manager. There may be one for the entire production, working on a standard 40-hour weekly schedule. In this case, it is worth scheduling a shift change a couple of hours before the end of the technologist’s working day. Salary – from 15,000 rub. + bonuses depending on production or successful optimizations.
Worker pourer - the number of people corresponds to the number of shifts. It directly ensures production from start to finish. Salary – from 8,000 rub. (tied to production standards).

Ensure the operation of the production plant acrylic paints There will also be other personnel: accountant, sales manager, supplier, cleaner, loader. The salary fund for the first month should not be less than 80 thousand rubles.

The key to successful sales of domestic paints

The first thing that will provide a competitive advantage is the low price of the product. But it's worth worrying about the prospects. If the product turned out really well high level quality, the price should reflect this. But then you shouldn’t skimp on marketing gadgets: order a stylish concept design for labels, booklets, advertising banners on the Internet, create a corporate website.

If you can’t immediately get on the shelves of leading construction hypermarkets, focus on construction markets. Let the company's sales representative convey to the distributors the main idea: “The manufacturer is new, trying to prove itself - not “bodacious.” Moreover, “support for domestic producers.”

In addition, the water-based emulsion business is not the production of powder paints, which are applied only using special cameras. Acrylic, latex, and vinyl paints are used by every family, every construction company, and their delivery is not difficult. It is worth focusing on searching for sales by posting advertisements on the Internet. Registration on national construction and industrial portals, forums, several videos with master classes (emphasis on the use of your materials) on YouTube - and interest in the new brand is guaranteed.

Calculation of the total budget and payback

If the organization of all processes is successful and in the first month it is possible to reach the standard of 10 tons, then the cost of 1 kg of paint ready for sale is approximately 23 rubles.
The wholesale cost of medium-quality water-based paints is from 45 rubles/kg. The expected turnover is 450 thousand rubles, of which net profit is 220 thousand.

It is not difficult to calculate the payback of an enterprise with a starting investment of a little more than 1 million rubles. Within a year, the owner of an enterprise producing water-based paints can become an independent successful entrepreneur.

For painting metal, wood and other surfaces exposed to weather conditions and for indoor painting.

Compoundenamel PF-115

PF-115 enamels of various colors are suspensions of rutile titanium dioxide and other pigments and fillers in pentaphthalic varnish with the addition of a drier and solvents.

Propertiesenamel PF-115

PF-115 enamel is a universal enamel, because... can be used both as an independent coating and in a complex coating with various primers. PF-115 enamel is applied to various surfaces: primed and unprimed metal, wooden and other surfaces. Products painted with PF-115 enamel are used in atmospheric conditions of various climatic zones, as well as indoors. The choice of primers to which PF-115 enamel is applied depends on the surface to be painted and climatic conditions operation of the coating. PF-115 enamel is used in various industries, including in construction. PF-115 enamel is used for painting facades and plinths of buildings based on brick, cement, concrete, plaster and wood, as well as for painting interior walls of buildings exposed to wet cleaning and for painting radiators. PF-115 enamel is compatible with almost all old paint and varnish coatings

Specifications uh Mali PF-115
Film appearance	Smooth, uniform surface without delamination, pockmarks, drips, wrinkles and foreign inclusions; a little shagreen is allowed
Conditional viscosity according to a VZ-246 viscometer with a nozzle diameter of 4 mm at a temperature of (20.0±0.5)°C, s, black, red, cherry other colors	60-100 80-120
Mass fraction of non-volatile substances,%, white	62-68
light beige, blue, pistachio, gray, dark gray	60-66
green, yellow, red-orange	64-70
light gray	57- 63
black	49-55
red, cherry	52-58
Drying time to degree 3 at temperature (20 ± 2) °C, h, no more	24
red, cherry	48
Resistance of the coating at a temperature of (20 ± 2) °C to static influence, not less than water, h 0.5% detergent solution, min	2 15
Film gloss,%, not less	50

Color solutionsenamel PF-115

PF-115 enamel is available in various colors and has one of the widest color palettes among enamels. Standard colors - white, black, red, cherry, red-orange, cream, pale yellow, light yellow, yellow, dark green, green, pistachio, pale blue, cyan, blue, blue-gray, gray, light -gray, dark gray, brown, light beige, beige, red-brown.

Storageenamel PF-115

The guaranteed shelf life of PF-115 enamel is 12 months from the date of manufacture.

PF-115 enamel is stored in a tightly closed container, protected from moisture, heat and direct sun rays at temperatures from minus 40 o C to +40 o C.

Life timeenamel PF-115

Subject to the requirements for surface preparation, application of materials, and drying:

A coating consisting of two layers of PF-115 enamel applied to a prepared primed surface in temperate and cold climates retains protective properties for four years up to a score of no more than AZ1 and decorative properties for one year up to a score of no more than AD2.

The coating, consisting of two layers of enamel applied to a prepared primed surface, retains protective and decorative properties for one year in a tropical climate.

Packing

PF-115 enamel is packaged in various containers:

Special industrial packaging taking into account all consumer requirements;

Metal can with a volume of 1 l, 2 l, 3 l.

Applicationenamel PF-115

PF-115 enamel is produced ready for use. The enamel does not require prolonged mixing before use. PF-115 enamel is intended for painting metal, wood and other surfaces when performing external and internal construction - finishing works. PF-115 enamel is applied to a dry, prepared surface with a brush, using pneumatic or airless spraying, dipping, jetting, or painting in an electric field. If necessary, PF-115 enamel is diluted with solvent, turpentine, white spirit or a mixture of them in a 1:1 ratio (by weight), but not more than 10% by weight of the enamel. When applied in an electric field, the enamel is diluted to working viscosity with RE-4V or RE-3V thinner. Duration of drying PF-115 enamel at a temperature (20 + 2) o C - 24 hours, red and cherry-colored enamel dries within 48 hours. Interlayer drying - 24 hours. Drying of the coating at a temperature of (100-110) o C for 1 hour is allowed. Consumption of PF-115 enamel for a single-layer coating is from 100 to 180 g/m² (depending on color). The practical consumption of enamel depends on the configuration of the surface to be painted, the painting method used, painting equipment, personnel qualifications, and application conditions.

Precautionary measures:

When working with PF-115 enamel, as well as after its completion, it is necessary to thoroughly ventilate the room. Use rubber gloves to protect your hands. Keep away from fire!

Main advantagesenamel PF-115

PF-115 enamel is a universal enamel and can be used both as an independent coating and in a complex coating with various primers;

PF-115 enamel is easy to use and can be applied to the surface to be painted using various methods;

The glossy coating formed by PF-115 enamel is elastic, yet has high strength and hardness;

PF-115 enamel forms a weather-resistant coating that is resistant to water, detergent solutions, and industrial oils;

The coating that forms PF-115 enamel is resistant to temperature changes from minus 50 to +60 o C.

Packaging hair dye requires the use of bags made of light-proof film with internal metallization and a minimum number of seams. The optimal packaging option for hair dye is flow pack, sachet, doypack. The materials for making bags are matte and glossy barrier films. The paint in bags is not exposed to external factors and does not lose its chemical properties. Packaging design options - euroslot, fitting, tear-off notch. Storage of paint in such packaging is possible horizontally. Display in showcases is carried out in a vertical position, using special hangers. Hair dye packaging has special requirements regarding design design. The flexographic printing technique allows you to apply images with the most accurate reproduction of color shades, which is the main factor when customers choose this product. Professional design development of bags is carried out by our specialists at the request of the customer. As additional design elements, you can use partial or complete varnishing of the surface, rounding the corners of the bag, and applying holograms. Packaging for hair dye occurs both automatically and manually, depending on the type of package and dosage.

To buy packaging for hair dye in Moscow and find out about the price of bags and films with printing for hair dye, please fill out the feedback form by clicking on the "ASK A QUESTION" button in the upper or lower right corners of the site, or call +7 495 664 51 31 .

10000 pcs
minimum print run

15 days
Printing time taking into account the finished flexo form

82%
We print all shipments ahead of stated deadlines

8 colors
maximum number of colors per package

1260 mm
maximum shaft width

Types of Hair Dye Packages

Doy pack
(doy pack)

Possibilities:
Installation of zip-lock, installation of die-cut handle, installation of euroslot, installation of degassing valve, rounding of corners, notching, display window, partial or complete varnishing